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ProductShanghai Tower Pool specializes in the design and manufacturing of electric control permanent magnetic chuck products under the brand 'AMAG'. Our company has absorbed the technical advantages of the original Italian products and combined them with the actual application needs of the Chinese market, innovatively developing a series of electric control permanent magnetic chuck products that are widely used in industries such as machine tools, injection molding machines, stamping equipment, and magnetic lifting devices.
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ServiceWith a strong technical foundation and in consideration of the actual conditions of customers in the Chinese market, we have innovatively launched the dynamic mold safety anti-drop system and the full board magnetic reading function.
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About UsShanghai Tower Pool focuses on the production and application of electric control permanent magnet quick mold change systems. Our team originated from the Italian Taima China team, which is known in the industry as the first pioneers of "magnetic templates" in China. After more than a decade of growth in the Chinese market, we have provided installation, maintenance, and repair services for hundreds of magnetic templates.
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BlogShanghai Tower Pool Machinery Co., Ltd. adheres to the principle of 'survival by quality, precision by rigor, and trust by sincerity', and continues to provide customers with standard, efficient, and safe magnetic products. We will cooperate with you with high-quality service and reasonable prices to create a better future together!
Customized magnetic suction cup
Customized magnetic suction cups, with flexible layouts and convenient installation methods, adapt to more application scenarios, quickly grasp workpieces, and achieve efficient production.
Key words:
AMAG
Magnetic template
Classification:
magnetic suction cup
Detailed introduction
Customized Magnetic Chuck: Create Your Exclusive Efficient Work Tool
1. Introduction
With the continuous advancement of industrial technology, the application of magnetic chucks in industrial production is becoming increasingly widespread. To meet the diverse needs of different customers, we have launched customized magnetic chucks, which, with their efficiency, precision, and reliability, help your production process achieve a qualitative leap.
2. Overview of Customized Magnetic Chucks
Customized magnetic chucks are devices with powerful magnetic adsorption capabilities that can be personalized according to specific customer requirements. The principle is to use the attractive force of the magnetic field to achieve a firm attachment to metal workpieces, widely used in machining, assembly, inspection, and other fields.
3. Product Features
1. Efficient Adsorption: Powerful magnetic adsorption capability ensures that workpieces are quickly and stably fixed on the chuck.
2. Precise Positioning: The chuck uses high-precision positioning technology to ensure the accurate position of workpieces during processing.
3. Reliable and Durable: Made from high-quality materials, it has good wear resistance and corrosion resistance, ensuring stability for long-term use.
4. Customized Design: Personalized customization according to specific customer needs to meet the adsorption requirements of workpieces of different shapes, sizes, and weights.
4. Product Applications
Customized magnetic chucks are widely used in the following fields:
1. Machining: Used for fixing and processing workpieces to improve processing accuracy and efficiency.
2. Assembly Industry: Used for the assembly and combination of parts to improve assembly speed and accuracy.
3. Inspection Industry: Used for fixing and inspecting workpieces to improve inspection efficiency and accuracy.
5. Product Advantages
1. Strong Customization Capability: Meets various special needs of customers and enhances work efficiency.
2. Advanced Technical Support: Equipped with advanced manufacturing technology and R&D capabilities to ensure product quality and performance.
3. Comprehensive Service System: Provides complete pre-sales, in-sales, and after-sales services to ensure customer satisfaction.
6. Conclusion
With its efficiency, precision, and reliability, customized magnetic chucks are becoming the preferred working tool for more and more enterprises. We are committed to providing customers with the highest quality products and services to help your production process achieve a qualitative leap. Choose us for a reliable and efficient partnership. In the future, we will continue to innovate and improve to provide customers with more advanced magnetic chuck products.
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FAQ
Will a power outage cause a loss of mold? How long can the magnetic force be maintained?
The magnetic template is designed based on the principle of electric-controlled permanent magnet technology, and its greatest advantage is that it does not lose magnetism permanently when power is cut off. Electrical energy is only used during the moment of magnetization and demagnetization of the magnetic template (only 1-4 seconds), and at other times, only the system operation consumes electricity. The decay of the magnetic performance of magnets is a very long process, so the lifespan of the magnetic template can exceed thirty years, or even longer.
Is the area of the mold backing plate too small to effectively cover enough magnetic poles, which will affect the adsorption force?
When the area of the mold backplate is too small to effectively cover enough magnetic poles, the adsorption force provided by the magnetic template will also decrease as the contact area shrinks. In cases where the injection molding machine has a large mold opening and cavity resistance, it is easy to cause detachment. It is recommended to increase the size of the mold backplate or replace the small mold with a suitable injection molding machine.
Can large molds be suctioned?
The magnetic template uses high magnetic energy product rare earth permanent magnet material - neodymium iron boron, which is the latest result in the development of rare earth permanent magnet materials and is known as the "king of magnets" due to its excellent magnetic properties. Neodymium iron boron magnetic materials are alloys of neodymium, iron oxide, and others, also known as magnetic steel. Neodymium iron boron has extremely high magnetic energy and coercivity. The design of the magnetic template allows a single template to bear the weight of the entire set of molds. Even large automotive bumper molds weighing 30-45 tons can be easily clamped and used on the magnetic template.
Are magnetic templates water-resistant, oil-resistant, and corrosion-resistant?
Absolutely, the magnetic template uses a special waterproof and corrosion-resistant coating for the internal magnetic materials. All internal coils are manufactured using an independent pre-packaging process. The back of the magnetic template has a fully enclosed structure, and the front is filled with multiple layers of gel according to the IPX4 waterproof standard. This ensures that the insulation of the magnetic template remains normal for a lifetime.
Will high temperature in the injection molding machine cause a decrease in suction power?
The magnetic materials that make up the magnetic templates have undergone strict temperature resistance screening and testing, making them suitable for the production of plastic products. When the temperature of the mold backing plate exceeds 120 degrees Celsius, it can lead to a decrease in the adsorption force of the magnetic template on the mold. Our magnetic templates are equipped with a high-temperature alarm value; when a temperature alarm occurs, it is necessary to insulate the mold backing plate to prevent a decrease in adsorption force. Special customizations can achieve a working temperature of 200 degrees.
Can the mold with the added insulation panel be used?
After installing the electromagnetic quick mold change magnetic template, most molds can be used directly. However, for irregular and asymmetric molds, it is necessary to consult the manufacturer for evaluation before use. Additionally, molds that have heat insulation plates cannot directly use the magnetic template system. Generally, the materials used to make mold heat insulation plates are non-ferromagnetic materials with poor thermal conductivity, so they cannot be used directly. However, it is completely acceptable to install the heat insulation plate between the magnetic template and the injection molding machine wall.
Is the real-time monitoring and downtime system reliable?
The electric permanent magnet quick mold change system uses the Euro standard EuroMap 70.0 or 70.1 interface, which has a tight and reliable logical relationship and is widely used in quick mold change equipment.
Is magnetism harmful to the human body?
After the magnetic template is energized, there will be a magnetic field present at the working surface, which is a permanent magnetic field rather than an electromagnetic field, posing minimal harm to the normal human body. The radiation space of the magnetic lines is also limited to a few dozen millimeters. Individuals with implanted medical devices should consult a doctor. Additionally, the magnetic template will exert attraction on ferromagnetic materials such as hammers, wrenches, and watches, and it is strictly prohibited to bring credit cards, ID cards, etc., close to it to avoid demagnetization.
Is the maintenance and usage cost high later on?
Because the system only uses electrical energy at the moment of excitation and demagnetization, the aging speed of various components is very slow. Additionally, there are no moving parts inside the product, so the magnetic force template does not require frequent and complicated maintenance and repairs, resulting in almost zero usage costs.
How much can costs be saved?
Taking a 2800-ton injection molding machine as an example:
Labor savings: Traditional mechanical locking molds require 3 people and take about 2.5-3 hours; the QMC system only requires 1 person and takes about 0.5 hours.
Labor savings: 2 people * 2.5 hours PM (labor hour cost)
Machine savings: 2.5 hours * M (injection molding machine hourly cost)
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